Hydraulic System Repairs

Welcome to AUTOSENSE, Pakistan’s premier commercial Truck service provider. Our skilled technicians are committed to ensuring your Truck operates at peak performance. We offer comprehensive inspections and cutting-edge diagnostic services to identify and address potential issues, minimizing Truck downtime and maximizing operational efficiency. Discover our expert services below:

Services

Cylinder Seal Replacement
Pump Rebuild Services
Valve Block Overhaul
Hose and Fitting Repair
Accumulator Recharging
Reservoir Cleaning
System Pressure Testing
Control Lever Repair
Hydraulic Motor Service
Oil Cooler Maintenance

Cylinder Seal Replacement

Our skilled technicians expertly replace worn or damaged seals in hydraulic cylinders. This precise work prevents fluid leaks, restores cylinder performance, and extends the life of your hydraulic components. We use high-quality seals to ensure long-lasting repairs and optimal system efficiency.

Indicators: Visible fluid leaks, reduced cylinder power or speed
Procedure: Cylinder disassembly, seal replacement, and reassembly
Pro Tip: Regular inspection of cylinder rods can prevent premature seal failure

Pump Rebuild Services

We offer comprehensive pump rebuild services to restore your hydraulic system’s heart. Our technicians disassemble, inspect, and rebuild pumps to factory specifications, replacing worn components and ensuring proper clearances. This service significantly improves pump efficiency and overall system performance.

Indicators: Decreased system pressure, unusual pump noises
Procedure: Pump disassembly, component inspection, and precision rebuilding
Pro Tip: Regular fluid analysis can indicate when a pump rebuild is necessary

Valve Block Overhaul

Our valve block overhaul service addresses issues such as sticking valves, internal leaks, and worn components. We thoroughly clean, inspect, and repair or replace faulty parts within the valve block. This ensures precise control and optimal fluid distribution throughout your hydraulic system.

Indicators: Erratic hydraulic control, slow valve response
Procedure: Valve block disassembly, cleaning, and component replacement
Pro Tip: Keep valve blocks clean to prevent contamination-induced failures

Hose and Fitting Repair

We specialize in quick identification and replacement of damaged hoses and fittings. Our team uses high-quality components to ensure long-lasting repairs, preventing costly fluid leaks and potential system failures. We also perform thorough inspections to catch potential issues before they cause breakdowns.

Indicators: Visible hose damage, fluid leaks at connections
Procedure: Visual inspection, pressure testing, and component replacement
Pro Tip: Regularly inspect hoses for signs of wear or abrasion

Accumulator Recharging

Our accumulator recharging service maintains proper system pressure and absorbs pressure spikes. We accurately test and recharge accumulators to manufacturer specifications, ensuring optimal performance. This service extends component life and improves overall system efficiency.

Indicators: Frequent system pressure fluctuations, slow hydraulic response
Procedure: Pressure testing, nitrogen recharging, and seal inspection
Pro Tip: Monitor accumulator pressure regularly for optimal system performance

Reservoir Cleaning

We provide thorough cleaning of hydraulic reservoirs to remove contaminants and prevent system damage. Our process includes draining, cleaning, and inspection of the reservoir interior. This crucial maintenance step ensures clean fluid circulation and promotes long-term system health.

Indicators: Cloudy or discolored hydraulic fluid, increased system temperature
Procedure: Fluid drainage, reservoir cleaning, and inspection for damage
Pro Tip: Use high-quality filters to maintain clean hydraulic fluid

System Pressure Testing

Our comprehensive pressure testing service identifies leaks, pressure drops, or other issues within the hydraulic system. We use advanced diagnostic equipment to pinpoint problems and develop targeted repair strategies. This approach ensures efficient and effective system maintenance.

Indicators: Inconsistent hydraulic performance, unexplained pressure loss
Procedure: Installation of pressure gauges, system operation, and data analysis
Pro Tip: Regular pressure testing can catch small issues before they become major problems

Control Lever Repair

We specialize in repairing or replacing faulty control levers to ensure smooth and precise operation of hydraulic functions. Our technicians diagnose issues, replace worn components, and adjust linkages as needed. This service restores responsiveness and accuracy to your Truck’s controls.

Indicators: Sticky or unresponsive controls, inconsistent hydraulic operation
Procedure: Control mechanism inspection, component replacement, and calibration
Pro Tip: Keep control areas clean to prevent debris from affecting lever operation

Hydraulic Motor Service

Our hydraulic motor service includes thorough inspection, cleaning, and parts replacement as needed. We check for wear, replace seals, and ensure proper shaft alignment. This comprehensive service restores motor efficiency and power output, improving overall system performance.

Indicators: Reduced motor speed or power, excessive heat generation
Procedure: Motor disassembly, component inspection, and precision reassembly
Pro Tip: Monitor motor case drain flow to catch internal leakage early

Oil Cooler Maintenance

We provide expert cleaning and repair of hydraulic oil coolers to maintain optimal fluid temperatures. Our service includes flushing cooler cores, repairing leaks, and ensuring proper airflow. This maintenance prevents overheating and extends the life of all hydraulic components.

Indicators: Increased hydraulic fluid temperature, decreased cooling efficiency
Procedure: Cooler inspection, core flushing, and leak testing
Pro Tip: Keep cooler fins clean and unobstructed for maximum cooling efficiency

Frequently Asked Questions

How often should I have my Truck's hydraulic system inspected?

At AUTOSENSE, we recommend inspecting your hydraulic system every 500 operating hours or every 3 months, whichever comes first. However, this can vary based on usage intensity and operating conditions. Regular inspections help prevent unexpected failures and maintain system efficiency.

What are the signs that my hydraulic system needs repair?

Common signs include slow or erratic movement of hydraulic components, unusual noises (such as whining or knocking), visible fluid leaks, or overheating. If you notice any of these symptoms, it’s crucial to have your system inspected promptly to prevent more serious issues.

How long does a typical hydraulic system repair take?

The duration can vary significantly depending on the specific repair needed. Minor repairs like hose replacements might take only a few hours, while more complex services like pump rebuilds or valve block overhauls could require 1-2 days. We always provide a time estimate before beginning work.

Can you repair hydraulic systems on all types of commercial Trucks?

Yes, at AUTOSENSE, our skilled technicians are trained to work on hydraulic systems across a wide range of commercial Trucks, including construction equipment, trucks with hydraulic beds, and specialized machinery. We have the expertise to handle systems from all major manufacturers.

Will I receive a detailed report after the hydraulic system repair?

Absolutely. After every hydraulic system repair at AUTOSENSE, we provide a comprehensive report detailing our findings, the work performed, and any recommendations for future maintenance. This report helps you understand the current condition of your hydraulic system and plan for its upkeep.

How can regular hydraulic system maintenance save me money?

Regular maintenance of your hydraulic system at AUTOSENSE can significantly reduce the risk of catastrophic failures, which can be extremely costly in terms of both repairs and downtime. Proper maintenance also improves system efficiency, reducing fuel consumption and extending the life of hydraulic components. In the long run, this proactive approach leads to lower operating costs and improved reliability for your commercial Truck.

Have Additional Questions?

SERVICE HOURS

9:00 – 7:00
Closed